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Silicon carbide ceramic bolts

short description:

Silicon carbide is an inorganic non-metallic material that is popular in various industries due to its excellent properties. Silicon carbide has the characteristics of high hardness, wear resistance, corrosion resistance, high temperature strength, etc., and is widely used in machinery, metallurgy, chemical industry, electronics and other fields. Especially silicon carbide bolts and screws are attracting attention due to their unique features.

Silicon carbide bolts and screws are engineered to withstand extreme conditions. With their high temperature resistance, these fasteners can operate successfully in high temperature environments, making them suitable for applications in industries such as aerospace and automotive. Additionally, their excellent chemical resistance allows them to withstand harsh chemical reactions without deterioration, increasing their durability and longevity.

The incorporation of grooved silicon carbide pan head screws further enhances its functionality. These notches provide extra grip and stability, keeping the screws securely in place. This capability is especially important in harsh environments where vibration and force are prevalent.

A notable property of silicon carbide bolts and screws is their excellent wear resistance. As mechanical parts requiring wear resistance, these fasteners ensure the system maintains its integrity and performance over time. With silicon carbide’s high hardness and wear resistance, these bolts and screws can withstand abrasive forces and maintain their structural integrity, increasing the overall efficiency and service life of the systems in which they are used.

The chemical resistance of silicon carbide bolts and screws is another key advantage. These fasteners maintain their structural integrity when exposed to corrosive substances common across industries. This chemical resistance ensures that SiC bolts and screws can withstand corrosive environments without compromising their functionality, guaranteeing reliable and efficient performance.

Density g/cm³ >3.12
Vickers hardness GPa 21±2
Bending strength MPa  
@20 ℃ 390±10
@1450 ℃ 400±10
@1600 ℃ 410±10
Compressive strength
( room temperature)
MPa 3900±100
Elastic modulus
( room temperature)
GPa 360±10
Fracture toughness
(room temperature)
MPa.m1/2 3.8±0.7
Thermal expansion coefficient
(room temperature to 1000°C)
x10-6mm/mm°K 4.85
Thermal conductivity
(room temperature)
W/m°K 160
Maximum operating temperature
(in air) 
°C 1650

In general, silicon carbide ceramics have a wide range of excellent properties that make them highly sought after in various fields. In addition to high temperature strength and chemical corrosion resistance, these ceramics also have the characteristics of strong oxidation resistance, good wear resistance, good thermal stability, small thermal expansion coefficient, high thermal conductivity, high hardness, and thermal shock resistance.

These excellent properties have made silicon carbide ceramics widely used in numerous applications. In the petrochemical industry, they are used as corrosion-resistant vessels and pipes. The machinery industry benefits from their use in various bearings, cutting tools and mechanical seal components. In addition, silicon carbide ceramics are being explored as potential materials for gas turbines, rocket nozzles, and engine components in the aerospace and automotive sectors.

In summary, silicon carbide bolts and screws have a unique combination of properties that make them ideal for applications requiring resistance to wear, corrosion, and high temperatures. With their superior durability and reliability, these fasteners offer significant advantages in the aerospace, automotive, machinery and other industries. With the continuous advancement of technology, silicon carbide materials will play an increasingly important role in various fields due to their excellent characteristics and versatility.

When tightening screws, please use a torque driver or torque wrench and do not twist the breaking torque. The recommended torque is 50% of the torsional fracture torque.

Reference value: Torsional fracture torque

M3–0.1N. M

M4-0.2N. M

M5-0.25N. M

Ceramic products may be damaged by impact, please be careful during operation


Product Detail

Product Tags

Application

Centrifugal atomizing disc and nozzle for spray granulation of silicon carbide slurry can also be used for spray granulation of other ceramic slurry.

Application

Technical ceramics,
lithium battery materials.

SiC slurry atomizing disk

The maximum OD diameter can reach 300mm, with an accuracy of ±0.02mm.
The silicon carbide slurry nozzle can be polished, and the surface roughness is less than Ra 0.2.
The SSiC ceramic nozzle shall undergo strict density, size and surface fluorescent penetrant testing before delivery.
The density of silicon carbide ceramic is 3.15g/cm3, the Vickers hardness is above 23GPa, it is highly wear-resistant and does not introduce metal ions. The service life of silicon carbide ceramic nozzle can reach more than one year, which is more than 2 times higher than that of alloy nozzle (varying according to different media).

SSiC silicon carbide ceramic nozzle

Various dry powder and liquid sandblasting guns

Application

Metal pretreatment,
Mold treatment, strengthening, rust removal, polishing, etc;
Sanding treatment of clothes

Features and advantages

SSiC silicon carbide ceramic nozzle, high density (>3.15g/cm3),
Vickers hardness of more than 23GPa, excellent wear resistance.
It can be used for drilling and groove processing, and for finishing internal and external diameters and end faces (including curved surfaces), with a machining accuracy of 0.01 mm.
The service life of silicon carbide ceramic nozzle can reach 600-800 hours, which is more than twice as long as that of cemented carbide nozzle (varying according to different media)

Product series of SSiC products

SSiC product category

Common product names

High precision components for semiconductor process and optical mechanical equipment

SiC crystal boat, mechanical arm, SiC base, triangular support, SiC sucker, etc

Parts for glass forming

SiC heating plate, SiC soaking plate, SiC mold, SiC mold sleeve

Bulletproof ceramic bricks and ceramic plates

SSiC bulletproof insert plate, SSiC bulletproof piece, SSiC bulletproof block

Optical reflector components

SSiC optical reflector

Fluid Control Series

SSiC seal ring, SSiC nozzle, SSiC impeller, SSiC shaft sleeve, SSiC plunger rod

High temperature resistant parts

SSiC burning rod, square beam and roller, SSiC crucible, SSiC burner sleeve, SSiC furnace tube, SSiC protective tube

Chemical corrosion resistant parts

SSiC protective sleeve, SSiC nozzle, SSiC head, heat exchanger tube sheet, SSiC tube bundle block, SSiC heat exchange plate, SSiC heat exchange tube, SSiC heat exchange control block, SSiC heat exchange block, micro reaction module

Ion resistant etching parts

SSiC CMP carrier, SSiC ICP carrier, SSiC PVD carrier, SSiC RTA carrier, SSiC carrier

Wear resistant parts

SSiC grinding cylinder, SSiC wear-resistant pipe, SSiC wear-resistant brick, SSiC wear-resistant plate, SSiC sealing ring, SSiC sandblasting nozzle, SSiC nozzle, SSiC grinding ball, SSiC bolt and nut

SSiC bearing

SSiC bearing, ceramic bearing ball

Microchannel reaction unit

SSiC reaction plate, SSiC reaction tube, SSiC micro reaction module

SSiC tube

Heat exchanger tube, heat exchanger ceramic tube

SSiC shaft sleeve

SSiC bearing sleeve, SSiC precision ceramic bearing, SSiC shaft sleeve

Other customized products

SSiC customized parts, SSiC customized ceramic parts

 


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